There are many factors that can affect the quality of the gearbox. Some simple preventive maintenance techniques reduce the possibility of gearbox failure. The practice of these efficient machine operations is related to oil, operating temperature, vibration and noise.
Improper lubrication often results in a gearbox failure. Insufficient lubrication can damage gears and bearings. Oils of suitable viscosity provide a thin protective coating on the entangled gear teeth and are not in contact with each other.
Manual: Transmission Operation
Temperature fluctuations can affect the viscosity of the oil. If the seasonal operating temperature is extremely irregular, the oil must be monitored and changed accordingly. Temperature affects the correct circulation of the oil and affects the quality of the entire gearbox.
The only way to make the most of the gearbox and avoid expensive repairs is to keep the gearbox running. Compliance with preventive maintenance programs creates a safe, low-pollution work environment that works properly, minimizing operational costs and making a difference.
Certain synthetic oils can be used effectively at operating temperatures in excess of 200 ° F, but they are more expensive than mineral lubricants. If the gearbox reaches or exceeds this limit, use a cooling device, such as a shaft fan or radiator.
It is important to regularly monitor and sample the oil in the gearbox. The lubricant degrades over time and the protective layer does not remain consistent. In addition, changing the oil removes all contaminants that accumulate in the oil sump. Schedule regular maintenance and inspections to keep up with changes in lubricants.
Abnormal noise is usually the first clue that the gearbox is not functioning properly. Excessive noise indicates wear and damage to gears and bearings. The knocking noise indicates that the gear teeth on the device are damaged. The rattle is usually caused by loose or excessive vibration of the rivet, but when it produces noise, the bearing and friction metal may be loosely expressed.
Concrete can extend the life and performance of the gearbox by choosing a skilled industrial gearbox repair https://www.industrialgearbox.net/industrial-gearbox-repair.html. To find a reliable service provider and learn about your gearbox.